K-patents PR-23 User Manual

PROCESS INSTRUMENTSPROCESSREFRACTOMETERPR-23INSTRUCTIONMANUALIM-EN-PR23 Rev. 1.87

2PR-23 instrucon manual1.2 Principle of measurement           

92PR-23 instrucon manual9.5.3 PR-23-GC parts listItem Pcs. Part No. Descripon1 1 PR-9280 Sandvik ferrule 76.11 1 PR-9283 Sandvik 76.1 reducing ferru

9 Sensor specificaons939.5.4 PR-23-GC mounng specifics               

94PR-23 instrucon manual$$6(&7,21$$Figure 9.13 Mounng the sensor in a 2" pipe5$$

9 Sensor specificaons95WZͲϵϮϴϮWZͲϯϯϴϯWZͲϯϯϴϭWZͲϯϯϴϮWZͲϯϯϴϬFigure 9.15 Mounng the sensor with a wfc flow cell

96PR-23 instrucon manualUse PTFE Teflontape for allthreadedconnectionsUse gasket materialappropriate tothe process mediaFigure 9.16 Mounng the Wafer

9 Sensor specificaons97Use gasket materialappropriate tothe process mediaUse PTFE Teflontape for allthreadedconnectionsFigure 9.17 Mounng the Wafer flo

98PR-23 instrucon manual9.6 Probe process refractometer PR-23-GP           

9 Sensor specificaons999.6.2 PR-23-GP specificaons          

100PR-23 instrucon manual9.6.3 PR-23-GP parts list123456789101213131415171823192021221116Item Pcs. Part No. Descripon1.1 1 PR-10009 PR-23-GP-L head1

9 Sensor specificaons1019.6.4 PR-23-GP mounng specifics80°80°20.020.00.7870.7873.573.57. 2 205. 2 20556.056.020. 2520.25R5 01.R5 01..2 008.2 008AACent

1 Introducon3                       

102PR-23 instrucon manual2.0082.008R 1.05R 1.051.7461.74637.537.5.5 6 0 .5 6 02.2052.205389. 8389. 899 . 099 . 00.7870.7872020Customer’s pipeCustomer

9 Sensor specificaons1039.7 Process refractometer PR-23-RP            

104PR-23 instrucon manual9.7.2 PR-23-RP specificaons         

9 Sensor specificaons1059.7.3 PR-23-RP parts listItem Pcs. Part No. Descripon1.1 1 PR-10043 PR-23-RP-SS head1.2 1 PR-10043-HC PR-23-RP-SS Hastelloy®

106PR-23 instrucon manual9.7.4 PR-23-RP head parts listPR-10043PR-10043-HCPR-10043-HA13245Torque 6Nm (4,4 lbs/ft) 6REV.DESCRIPTIONDATEAPPR.A30.3.2012

9 Sensor specificaons1079.7.5 PR-23-RP dimensionsFigure 9.22 PR-23-RP-73-M20

108PR-23 instrucon manual9.7.6 PR-23-RP mounng specifics             

9 Sensor specificaons109PR-23-RP mounng in CFC 1” lineFigure 9.23 CFC-RP-M20-SS/HC/HA-M10-NC-PG/SN/WP flowcellItem. Descripon Supplied by Pcs.1 Senso

110PR-23 instrucon manualPR-23-RP mounng in 2” lineFigure 9.24 CFC-RP-M20-SS/HC/HA-M20-NC-PG/SN/WP flowcellItem. Descripon Supplied by Pcs.1 Sensor

9 Sensor specificaons1119.7.7 PR-23-RP prism wash system                

4PR-23 instrucon manual1.4 Warranty                

112PR-23 instrucon manual9.8 Teflon body refractometer PR-23-M/MS          

9 Sensor specificaons1139.8.1 PR-23-M sensor model codeMODEL AND DESCRIPTION MODELPR-23 = Sensor PR-23Sensor model-M = Aggressive medium adapter -MRef

114PR-23 instrucon manual9.8.2 PR-23-M specificaons         

9 Sensor specificaons1159.8.3 PR-23-M parts list1235764891011121314151617181920212223242526282729323031333435Item Pcs. Part No. Descripon1 4 Screw M5

116PR-23 instrucon manual9.8.4 PR-23-MS sensor model codeMODEL AND DESCRIPTION MODELPR-23 = Sensor PR-23Sensor model-MS = Aggressive medium adapter,

9 Sensor specificaons1179.8.5 PR-23-MS specificaons         

118PR-23 instrucon manual9.8.6 PR-23-MS parts list1235764891011121314151617181920212223242526282729323031333435Item Pcs. Part No. Descripon1 4 Screw

9 Sensor specificaons1199.8.7 PR-23-MS sensor jacket to protect the sensor from external light        

120PR-23 instrucon manual9.8.8 PR-23-M/MS mounng specifics            

9 Sensor specificaons1219.9 Saunders body refractometer PR-23-W          

2 Inline refractometer sensor52 Inline refractometer sensor2.1 Sensor descripon           

122PR-23 instrucon manual9.9.1 PR-23-W sensor model codeMODEL AND DESCRIPTION MODELPR-23 = Sensor PR-23Sensor model-W = Aggressive medium Saunders bo

9 Sensor specificaons1239.9.2 PR-23-W specificaons          

124PR-23 instrucon manual9.9.3 PR-23-W parts listItem Pcs. Part No. Descripon1 1 Saunders valve body PFA lining ANSI 2”/DIN 50/JIS 501 1 Saunders va

9 Sensor specificaons1259.9.4 PR-23-W mounng specifics            

126PR-23 instrucon manual9.10 PR-23 process refractometers in potenallyexplosive atmosphere         

9 Sensor specificaons127               

128PR-23 instrucon manual9.10.2 Installaon                  

9 Sensor specificaons129Figure 9.33 Safe sensor wiring according to WRG-342.

130PR-23 instrucon manual9.11 Intrinsically safe refractometers PR-23-...-IAand PR-23-...-IF        

9 Sensor specificaons131Figure 9.34 Refractometer system PR-23-...-IA/-IF           

6PR-23 instrucon manual2.2 Mounng the sensor               

132PR-23 instrucon manual                  

9 Sensor specificaons1331 2 313 14NL2421 22 23 31L32 33N11 1231 251 52 53 54 5521 3 54 6 87 9 1110 1213 141 2+ve-ve +ve-ve-vs+vsINDICATING T RANSMITT

134PR-23 instrucon manualFigure 9.39 Intrinsically safe wiring, PR-23-...-IF           

9 Sensor specificaons135    −            

136PR-23 instrucon manual

10 Indicang transmier DTR specificaons13710 Indicang transmier DTR specificaonsPROCESS REFRACTOMETERDTR–M–GP S/N: T05880100 – 240 V AC,

138PR-23 instrucon manual10.1.1 Transmier program versions              

10 Indicang transmier DTR specificaons13910.2 Model code10.2.1 Transmier model codeMODEL AND DESCRIPTION MODELDTR = Indicang transmier (dual conn

140PR-23 instrucon manual10.3 Specificaons10.3.1 Indicang transmier specificaonsDisplay: 320x240 pixel graphical LCD with LED backlightKeypad: 18 m

10 Indicang transmier DTR specificaons14110.4 Transmier parts list28Figure 10.3 Indicang transmier DTR (STR) parts

2 Inline refractometer sensor72.2.2 PR-23 mounng guide

142PR-23 instrucon manualItem Pcs. Part No. Descripon1 1 PR-7602 Enclosure2 4 Mounng feet3 4 Screw 10-32 pan head4 7 Cable gland PG11 (European)5 7

11 Safe-Drive™14311 Safe-Drive™                  

144PR-23 instrucon manual11.2 Specificaons            

11 Safe-Drive™145        11.3 Parts lists11.3.1 PR-23-SD sensor346789121314151920

146PR-23 instrucon manual11.3.2 Safe-Drive™ Isolaon valveItem Pcs. Part No. Descripon1 1 PR-11000 SDI flange and nozzleweld assembly SAF 22052 1 PR-

11 Safe-Drive™14711.3.3 Safe-Drive™ Retractor                

148PR-23 instrucon manual                   

11 Safe-Drive™149                 

150PR-23 instrucon manualFigure 11.7 Welding the Safe-Drive™ isolaon valve to a horizontal pipe

11 Safe-Drive™151Figure 11.8 Welding the Safe-Drive™ isolaon valve to a vercal pipe

8PR-23 instrucon manual2.2.3 Check list for pipe mounng             

152PR-23 instrucon manual11.4.2 WiringFigure 11.9 PR-23-SD system wiring

11 Safe-Drive™15311.4.3 Steam piping for SDI2 (eg weak and black liquor)1222233 465Prism steam wash-see manual 4.2.1 forrecommended washpressures and

154PR-23 instrucon manual11.4.4 High pressure water piping for SDI2 (eg green liquor)1222233Warning: Drain valves, normally closed Box flushing be

11 Safe-Drive™15511.5 Safe sensor inseron and removal Always use the Safe-Drive™ Retractor for sensor inseron and re-moval!   

156PR-23 instrucon manual11.5.1 Sensor inseron  •           •   

11 Safe-Drive™1574 1 Turn the Retractor 60 degrees clockwise (i.e. tothe right) to lock the bayonet.2 Push down the latch on the Outer casing tosecure

158PR-23 instrucon manual9 1 Turn the hand-wheel le to drop the thread.2 Li off the Outer casing.10 1 Li up the latch of the Inner casing to unlock

11 Safe-Drive™15911.5.2 Sensor removal1 Switch off the DTR to cut off power from the sensor.1 Remove the sensor nameplate and the gasketunderneath.2 Scr

160PR-23 instrucon manual6 Open and remove the four M12 nuts on the boltsholding the sensor to the Isolaon valve using a19 mm or 3/4" wrench.7

11 Safe-Drive™16110 Take a firm grip on the hand wheel and the handleand pull out the Safe-Drive™ Retractor with thesensor inside.A firm hold of the too

3 Indicang transmier DTR93 Indicang transmier DTR3.1 Indicang transmier descripon        

162PR-23 instrucon manual11.6 Wash nozzle inseron and removal11.6.1 Wash nozzle inseron          

11 Safe-Drive™16311.6.2 Wash nozzle removal             1CLOSEWARNINGMake ab

164PR-23 instrucon manual

12 Ethernet connecon specificaon16512 Ethernet connecon specificaon            

166PR-23 instrucon manual                     

12 Ethernet connecon specificaon167Figure 12.6 Ethernet connector on the underside of the Front panel.      

168PR-23 instrucon manual                     

12 Ethernet connecon specificaon169                    

170PR-23 instrucon manual                −    

12 Ethernet connecon specificaon171                

10PR-23 instrucon manual3.2 Mounng Indicang transmier             

172PR-23 instrucon manual                   

12 Ethernet connecon specificaon173Response format                  

174PR-23 instrucon manualNULL message                   

12 Ethernet connecon specificaon175Measurement results            

176PR-23 instrucon manual

13 Sensor verificaon17713 Sensor verificaon              

178PR-23 instrucon manual13.1 Refracve index nDverificaon            

13 Sensor verificaon179Figure 13.2 Verificaon, pre-verificaton checks        CONTINUE   

180PR-23 instrucon manual                 

13 Sensor verificaon18113.3 Sensor verificaon cerficate               

3 Indicang transmier DTR11                    

182PR-23 instrucon manualPROCESS REFRACTOMETER PR-23Sensor verificationPage loaded on February 2, 2009 at 03:19:28 PMSensor informationSerial number:

13 Sensor verificaon183−     −    −     Figure 13.9 V

184PR-23 instrucon manual

14 Regulatory compliance and cerficaons18514 Regulatory compliance and cerficaons14.1 EC Declaraon of Conformity for PR-23 series ofrefractometers

186PR-23 instrucon manual14.2 Declaraon of Conformity for PR-23-...-AX models (ATEX)       

14 Regulatory compliance and cerficaons18714.3 Declaraon of Conformity for PR-23-...-IA models (ATEX)     

188PR-23 instrucon manual

189A Glossary and abbreviaons−        −           

190

191B Index                

INSTRUCTION MANUAL FOR INLINE REFRACTOMETER PR-23(-...-AX/FM/CS/IA/IF) WARNING The process medium may be hot or otherwise hazardous. Precautio

12PR-23 instrucon manual3.3.3 Connecng the Indicang transmier            

192                  

193                

194                   

195                  

196                    

197C PR-23 sensor verificaon form                  

198

199D PR-23 field calibraon form                   

200

201E DTR command selecon tree

3 Indicang transmier DTR13                  

202

203F STR/Divert mode command selecon tree

204

PROCESS INSTRUMENTSK-Patents OyP.O. Box 77fi-01511 Vantaa, Finlandtel. +358 207 291 570fax +358 207 291 [email protected], Inc.1804 Centre

14PR-23 instrucon manual                 On H

3 Indicang transmier DTR15                    

16PR-23 instrucon manual

4 Prism wash systems174 Prism wash systems4.1 Prism coang             

18PR-23 instrucon manual4.2.1 Recommended wash pressures and mes           Wash medium p

4 Prism wash systems19Figure 4.1 A prism wash system for steam (non-sanitary)

20PR-23 instrucon manualFigure 4.2 A sanitary prism wash system for steam

4 Prism wash systems21Figure 4.3 Wiring for a prism wash system for steam

Table of contents1 Introducon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1

22PR-23 instrucon manualFigure 4.4 A prism wash system for high pressure water (non-sanitary)

4 Prism wash systems23Figure 4.5 A sanitary prism wash system for high pressure water

24PR-23 instrucon manualFigure 4.6 Wiring for a prism wash system for high pressure water

4 Prism wash systems254.2.3 Prism wash nozzles                

26PR-23 instrucon manualPR-23-AP PR-23-GPSteam nozzle PR-9321 PR-9324Water nozzle PR-9320 PR-9323Pressurized water nozzle PR-9322 PR-9325Table 4.1 Pr

4 Prism wash systems27 6.69170 87° 6.0 1.0 6234597181:2K-Patents recommends toweld miniclamp directlyto nozzle pipeADETAIL A SCALE 2 : 5Leakage por

28PR-23 instrucon manualFigure 4.10 Mounng of the wash nozzle for Process refractometer PR-23-GP

5 Startup and use295 Startup and use5.1 Startup5.1.1 Inial check           

30PR-23 instrucon manual            NORMAL OPERA-TION        N

5 Startup and use315.2.1 Keyboard funcons                 

5.4.3 Diagnosc values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355.4.4 Temperature measurement . . . .

32PR-23 instrucon manualFigure 5.3 Display setup menu                

5 Startup and use33                    

34PR-23 instrucon manual5.4 Viewing sensor status SENSOR STATUS    5.4.1 Opcal image      

5 Startup and use35Empty pipe Normal condionsFigure 5.8 Typical opcal images with IDSFigure 5.9 A slope graph with IDS      

36PR-23 instrucon manual− DTR V1            − DTR V2       

6 Configuraon and calibraon376 Configuraon and calibraon            

38PR-23 instrucon manual6.1.2 Linear damping                

6 Configuraon and calibraon39Figure 6.3 Slew rate damping              

40PR-23 instrucon manualSAMPLE NO OPTICAL IMAGE PRISM COATED              

6 Configuraon and calibraon41                  

8.1.8 Message HIGH SENSOR TEMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698.1.9 Message HIGH TRANSMITTER TEMP . . . .

42PR-23 instrucon manual                  

6 Configuraon and calibraon43                    

44PR-23 instrucon manual6.4 Configuring input switches              

6 Configuraon and calibraon45                   

46PR-23 instrucon manual                    

6 Configuraon and calibraon47                     

48PR-23 instrucon manual6.6 Calibrang the concentraon measurementmA OUTPUTFIELD CALIBRATIONCHEMICAL CURVEnDCCDTEMPPt-1000IndicatingtransmitterDTRSe

6 Configuraon and calibraon496.6.1 The chemical curve               

50PR-23 instrucon manual                      

6 Configuraon and calibraon51              −  

9.6 Probe process refractometer PR-23-GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 989.6.1 PR-23-GP sensor model code . . . . . . . . .

52PR-23 instrucon manual                   

6 Configuraon and calibraon53Theothersensorwashing?NOYESMANUALWASH beenpressed?NOYESRemotewashrequested?1NOYESWashintervalreached?YESNOTemplimitacti

54PR-23 instrucon manualPreconditionStart washing1 s waitPreconditionenabled?YESNOWashauto-cutenabled?NOYESnD < nD limit?NOYESWash timereached?YES

6 Configuraon and calibraon556.7.2 Seng prism wash parameters               

56PR-23 instrucon manual       8 TEMP LIMIT VALUE °C          

7 Regular maintenance577 Regular maintenance                

58PR-23 instrucon manual                   

7 Regular maintenance597.3.2 Replacing the dryer                

60PR-23 instrucon manualabcdefFigure 7.3 Removal of prism               

7 Regular maintenance61Figure 7.4 The prism and prism plate               

10.4 Transmier parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14111 Safe-Drive™ . . . . . . . . . . .

62PR-23 instrucon manualFigure 7.6 Tightening the spring holders                

8 Troubleshoong638 Troubleshoong8.1 Hardware             

64PR-23 instrucon manual8.1.1 Blank displayIs Powerindicatorlight on?Processorcard LEDsblinking?Processorcard LEDsblinking?YesNoNoYesNoNoYesYesPower

8 Troubleshoong65Power supply OKMainsOK?Have it fixedDisconnect +24 V frommotherboard PR-10600Power supplymodule badNoYesYesYesYesYesYesYesNoNoNoNoNo

66PR-23 instrucon manual8.1.2 Diagnosc LEDs              

8 Troubleshoong67                     

68PR-23 instrucon manual8.1.4 Message NO SENSOR                  

8 Troubleshoong698.1.7 Message HIGH SENSOR HUMIDITY               

70PR-23 instrucon manual8.2 Measurement8.2.1 Message OUTSIDE LIGHT ERROR           

8 Troubleshoong718.2.4 Message OUTSIDE LIGHT TO PRISM              

14.3 Declaraon of Conformity for PR-23-...-IA models (ATEX) . . . . . . . . . . . . 187A Glossary and abbreviaons . . . . . . . . . . . . . . . . .

72PR-23 instrucon manual8.3 Wash8.3.1 Message EXTERNAL HOLD            

8 Troubleshoong738.4 Diagnosc messages table            NO OPTICAL IMAGE 

74PR-23 instrucon manual

9 Sensor specificaons759 Sensor specificaons              

76PR-23 instrucon manual                

9 Sensor specificaons779.3.2 PR-23-AC mounng hardware model codeMounng hardware (without wash nozzles)MODEL AND DESCRIPTION MODELAFC = Elbow flowcell

78PR-23 instrucon manual9.3.3 PR-23-AC specificaons         

9 Sensor specificaons799.3.4 PR-23-AC parts list123456783991011814171715121819132021232216Item Pcs. Part No. Descripon1 1 PR-9205 2.5” Sanitary ferru

80PR-23 instrucon manual9.3.5 PR-23-AC mounng specifics              

9 Sensor specificaons81Drawing updatedB1:2AFC-HSS-H10/H15-SIAFC-HSS-H15-RIMarkFileDrawing numberDrawing descriptionDrawnMater ialJoinRev.Rev. byDateAp

1 Introducon11 Introducon                 

82PR-23 instrucon manualAAAD45°BCDSECTION A-A SCALE 1 : 2Flow cell typeAB C DAFC-HSS-H20-SI48.648.6 51.6 89.0AFC-HSS-H20-RI35.648.6 51.6 89.0AFC-HSS-

9 Sensor specificaons839.3.6 PR-23-AC I-Line fing            

84PR-23 instrucon manual9.4 Sanitary probe refractometer PR-23-AP         

9 Sensor specificaons859.4.3 PR-23-AP specificaons          

86PR-23 instrucon manual9.4.4 PR-23-AP parts list123456782491011812131314151617182319202122Item Pcs. Part No. Descripon1 1 PR-9205 2.5” sanitary fer

9 Sensor specificaons879.4.5 PR-23-AP mounng specifics              

88PR-23 instrucon manual                  

9 Sensor specificaons89             9.5 Compact process r

90PR-23 instrucon manualWafer flowcell model codeMODEL AND DESCRIPTION MODELWFC = Wafer flowcell WFCSensor connecon-K = Sandvik L coupling 76.1 mm (in

9 Sensor specificaons919.5.2 PR-23-GC specificaons          