K-patents PR-23 User Manual Page 2
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INSTRUCTION MANUAL
FOR INLINE REFRACTOMETER
PR-23(-...-AX/FM/CS/IA/IF)
WARNING
The process medium may be hot or otherwise hazardous.
Precautions when removing the sensor from the process line:
Make positively sure that the process line is not under pressure. Open a vent valve to the atmosphere.
For a prism wash system, close a hand valve for the wash medium and disable the wash valve.
Loosen the clamp cautiously, be prepared to tighten again.
Be out of the way of any possible splash and ensure the possibility of escape.
Use shields and protective clothing adequate for the process medium.
Do not rely on avoidance of contact with the process medium.
After removal of the sensor, it may be necessary to mount a blind cover for security reasons.
Document/Revision No. IM-EN-PR23: Rev. 1.87 Effective: April 1, 2015
This product manual is delivered to the end user with a K-Patents product.
Information in this manual is subject to change without notice. When the manual is changed, a revised copy is published at
http://www.kpatents.com/.
THE PASSWORD FOR PR-23 IS 7 8 4 5 1 2.
K-PATENTS OY
Postal address:
P.O. Box 77
FI-01511 Vantaa, Finland
Tel. + 358 207 291 570
Fax +358 207 291 577
http://www.kpatents.com/
K-PATENTS OY
Street address:
Elannontie 5
FI-01510 Vantaa, Finland
K-PATENTS, INC.
1804 Centre Point Circle,
Suite 106,
Naperville, IL 60563
Tel. +1-630-955 1545
Fax +1-630-955 1585
http://www.kpatents.com/
K-PATENTS
(Shanghai) Co., Ltd
Room 1509, Tomson Com-
mercial Building, No. 710,
Dongfang RD, Pudong
District, Shanghai, China
Tel. +86 21 5087 0597/0598
Fax +86 21 5087 0598
http://www.kpatents.com/
Protected by one or more of
the following U.S. patents:
Patent No. 4,571,075
Patent No. 5,563,737
Patent No. 5,009,113
Patent No. 5,617,201
Patent No. 5,309,288
Patent No. 6,067,151
- REFRACTOMETER 1
- INSTRUCTION MANUAL 2
- FOR INLINE REFRACTOMETER 2
- PR-23(-...-AX/FM/CS/IA/IF) 2
- Table of contents 3
- 1.2 Principle of measurement 10
- 1 Introducon 11
- 1.4 Warranty 12
- 1.5 Disposal 12
- 2 Inline refractometer sensor 13
- 2.2 Mounng the sensor 14
- 2.2.2 PR-23 mounng guide 15
- 3 Indicang transmier DTR 17
- 3.3.1 Interconnecng cable 18
- 3.3.2 Connecng sensor 19
- 3.3.6 Reset buon 22
- 4 Prism wash systems 25
- 4.2.2 Prism wash systems 26
- 4.2.3 Prism wash nozzles 33
- 34
- 5.1.1 Inial check 37
- 5.1.2 Calibraon check 38
- 5.1.3 Tesng prism wash 38
- 5.2.1 Keyboard funcons 39
- 5.2.2 Display setup 39
- Figure 5.3 Display setup menu 40
- 5.3 Viewing system informaon 41
- 5.4.1 Opcal image 42
- 5.4.2 Opcal image with IDS 42
- 5.4.3 Diagnosc values 43
- 5.4.4 Temperature measurement 44
- 5.4.5 Sensor head humidity 44
- 6.1.1 Exponenal damping 45
- 6.1.2 Linear damping 46
- 6.1.3 Slew rate limit 46
- 6.2.1 External hold 47
- 6.2.2 Hold during wash 47
- 6.2.3 Tolerance me 47
- 6.2.4 QF threshold 48
- 6.2.5 Hold source interacons 48
- 6.2.6 Hold and signal damping 49
- 6.3 Configuring relays 50
- 6 Configuraon and calibraon 51
- 6.4 Configuring input switches 52
- 6.5.1 Configuring mA outputs 53
- Figure 6.12 The six layers of 56
- 6.6.1 The chemical curve 57
- 6.6.3 Field calibraon 57
- 6.6.5 Direct BIAS adjustment 59
- 6.7.1 Wash cycle 59
- RECOVERY 60
- INTERVAL 60
- PRECOND 60
- Figure 6.15 Wash logic 61
- Figure 6.16 Wash cycle 62
- 7 Regular maintenance 65
- 7.3.2 Replacing the dryer 67
- Figure 7.3 Removal of prism 68
- 8 Troubleshoong 71
- (DTR Main menu > 72
- Display setup > 72
- Contrast&Backlight) 72
- Open Front panel 72
- Remove PR-10500 cover 72
- 8.1.2 Diagnosc LEDs 74
- 8.1.3 Display unreadable 75
- NO SENSOR 76
- NO SIGNAL 76
- SHORT-CIRCUIT 76
- HIGH SENSOR HUMIDITY 77
- HIGH SENSOR TEMP 77
- HIGH TRANSMITTER TEMP 77
- LOW TRANSMITTER VOLT 77
- NORMAL OPERATION 77
- OUTSIDE LIGHT ERROR 78
- NO OPTICAL IMAGE 78
- PRISM COATED 78
- OUTSIDE LIGHT TO PRISM 79
- LOW IMAGE QUALITY 79
- NO SAMPLE 79
- TEMP MEASUREMENT FAULT 79
- 8.3 Wash 80
- 8.4 Diagnosc messages table 81
- 400 1020 83
- 50 60 70 80 83
- 9.3.3 PR-23-AC specificaons 86
- 9.3.4 PR-23-AC parts list 87
- Flow cell type A B C D 89
- SECTION A-A 90
- SCALE 1 : 2 90
- 9.3.6 PR-23-AC I-Line fing 91
- 9.4.1 PR-23-AP model code 92
- 9.4.3 PR-23-AP specificaons 93
- 9.4.4 PR-23-AP parts list 94
- 9.4.6 PR-23-AP I-Line fing 96
- 97
- 9.5.2 PR-23-GC specificaons 99
- 9.5.3 PR-23-GC parts list 100
- 6(&7,21$$ 101
- 9 Sensor specificaons 103
- PR-23 instrucon manual 104
- 9.6.2 PR-23-GP specificaons 107
- 9.6.3 PR-23-GP parts list 108
- 9.8429.842 110
- 250.0250.0 110
- 9.7.2 PR-23-RP specificaons 112
- 9.7.3 PR-23-RP parts list 113
- 9.7.5 PR-23-RP dimensions 115
- PR-23-RP mounng in 2” line 118
- 9.8.2 PR-23-M specificaons 122
- 9.8.3 PR-23-M parts list 123
- 9.8.5 PR-23-MS specificaons 125
- 9.8.6 PR-23-MS parts list 126
- Note! Keep sensor 128
- Cable downwards 128
- Saunders valve body flow cell 129
- PR-23-W Sensor 129
- 9.9.2 PR-23-W specificaons 131
- 9.9.3 PR-23-W parts list 132
- Figure 9.30 PR-23-W mounng 133
- 9.10.1 Equipment 134
- 9.10.2 Installaon 136
- 9.11.1 Equipment 138
- Ignition hazard! 140
- Avoid impact! 140
- SAFE A REAHAZARDOUS A REA 141
- 9.11.3 Isolator/barriers 143
- PROCESS REFRACTOMETER 145
- 10.2.1 Transmier model code 147
- 10.2.2 STR model code 147
- 10.3 Specificaons 148
- 148
- 10.4 Transmier parts list 149
- 11 Safe-Drive™ 151
- 11.2 Specificaons 152
- 11.3.1 PR-23-SD sensor 153
- 11.3.3 Safe-Drive™ Retractor 155
- Side view 156
- Top view 156
- 11.4.2 Wiring 160
- : Drain valves 162
- 11.5.1 Sensor inseron 164
- 11.5.2 Sensor removal 167
- 11.6.1 Wash nozzle inseron 170
- 11.6.2 Wash nozzle removal 171
- Cross-over 173
- Straight-through 173
- 12.2.1 IP sengs for DTR 175
- Figure 12.8 Ping OK 177
- Request med out 177
- 12.4 Instrument homepage 178
- 12.4.1 Remote panel 179
- 12.5.1 Communicaon protocol 180
- Response format 181
- Request and response errors 181
- Measurement results 183
- DTR status 183
- 13 Sensor verificaon 185
- 13.1 Refracve index n 186
- 13.2 Verificaon procedure 186
- 13.4 Correcve acon 190
- − 191
- A Glossary and abbreviaons 197
- DTR DISPLAY VALUES 207
- Sample no LAB% CALC T n 207
- E DTR command selecon tree 209
- PROCESS INSTRUMENTS 213
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